Improving the Solubility of Benzoyl Peroxide: A Review

Jul 1, 2011 | Contact Author | By: James Ziming Sun, PhD, Diversapack of California; and Alex Wang Sun, Tufts University
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Title: Improving the Solubility of Benzoyl Peroxide: A Review
solubilized benzoyl peroxide (BPO)x acne treatmentx P. acnesx powder suspensionx
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Keywords: solubilized benzoyl peroxide (BPO) | acne treatment | P. acnes | powder suspension

Abstract: In this review, the authors examine studies relating to the solubility of BPO. The clinical trials discussed show that compared with suspended BPO, BPO solubilized by dimethyl isosorbide reduced P. acnes and decreased both inflammatory lesions/irritation and the emergence of antibiotic-resistant P. acnes strains. This reveals the importance of solubilizing BPO for improved efficacy and safety.

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JZ Sun and AW Sun, Improving the Solubility of Benzoyl Peroxide: A Review, Cosm &Toil 126(7) (2011)

Benzoyl peroxide (BPO) has been used as an anti-acne treatment for several decades. Its unique activity is based on the ability to not only reduce Propionibacterium acnes, but also to decrease inflammatory lesions. As is well-known, P. acnes is the bacteria responsible for acne breakouts and it cannot live in an aerobic (i.e., oxygen-rich) environment. Benzoyl peroxide works by introducing oxygen into the pore, thereby killing the bacteria and, in turn, reducing the number of breakouts on the skin. And since BPO acts as a toxin on P. acnes rather than an antibiotic, resistance to BPO does not occur and has not been reported. Another factor that makes benzoyl peroxide so effective is its ability to help rid the follicle of excess dead skin cells since clearing the pore of cellular debris lessens the chances of pore blockages, or comedones. In this way, benzoyl peroxide helps to prevent breakouts before they start.

Regarding its regulation, the final Federal Register monograph of the US Food and Drug Administration (FDA), published on March 4, 2010, classified BPO as a safe and effective over-the-counter (OTC) topical acne drug product. This monograph went into effect on March 4, 2011, having taken more than 20 years to establish due to safety precautions. The monograph permits the use of BPO at levels between 2.5% and 10.0%; common commercial drug products, such as wash-off or leave-on gels or creams, typically use concentrations of 2.5% and 5.0%, up to 10.0%.

BPO commonly causes initial dryness and sometimes irritation, although skin tolerance usually occurs after a week or so.2, 8 However, a small percentage of individuals are much more sensitive to it and can suffer burning, itching, peeling and possibly swelling. It therefore is sensible to apply the lowest concentration to build up skin’s tolerance, as appropriate. Once tolerance is achieved, increasing the quantity or concentration a second time and gaining tolerance at a higher level usually gives better subsequent acne clearance.2, 9

Irritation and Efficacy

In relation to this increase in concentration to build skin tolerance, an unanswered question arose from a clinical test on 153 patients by Mills et al. in 1986.10 During this test, it was found that 5% and 10% concentrations were not significantly more effective than 2.5%, although 2.5% was usually better tolerated. In addition, the 2.5% BPO formulation was more effective than its vehicle and equivalent to the 5% and 10% concentrations in reducing the number of inflammatory lesions, i.e., papules and pustules. Desquamation, erythema and symptoms of burning with the 2.5% gel were also less frequent than with the 10% preparation but equivalent to the 5% gel. The 2.5% formulation also significantly reduced P. acnes and the percentage of free fatty acids in the surface lipids after two weeks of topical application. The review article of recent advancements of BPO anti-acne formulas by Fakhour et al. also concluded that BPO in concentrations of 2.5%, 5% and 10% were equally effective at treating inflammatory acne. However, higher concentrations were associated with more adverse effects. 2

BPO Structure, Solubility

To understand these clinical results, it helps to consider the properties of BPO. The structure of BPO, shown in Figure 1, is nearly symmetrical and non-polar, and is poorly soluble in water. Owing to this molecular structure, it is almost insoluble in common personal care solvents such as ethanol, glycerin, propylene glycol or butylene glycol. The solubility of BPO in water is only 9.1 ppm at 25°C (9.1 mg/L);11 therefore, in most acne products, BPO is suspended as a fine powder consisting of various sizes of clumps of BPO molecules that are deposited on the surface of the skin. These clumps exhibit limited penetration into the skin and limited mobility on the skin since powder does not move freely. This lack of mobility results in dose-dependent skin irritation and dose-independent efficacy.12, 14

For years, improving the solubility of BPO has been explored to increase its anti-acne efficacy while decreasing its irritation. In 2002, Popp and Stiefel disclosed a method using dimethyl isosorbide (DMI) to dissolve BPO and applied it in two prescription-only product lines—each including a creamy wash, cleansing cream or lotion, and gel—containing BPO at 4% and 8%, respectivelya.13, 14 The technique, called hydrophase, involves: 1) heating water to between 60°C and 70°C; 2) adding a detergent base to the water and mixing the solution; 3) cooling the solution and adding an alpha hydroxy acid, an isosorbide and sodium pyrollidone carboxylate; 4) cooling the solution to between 25°C and 35°C, then adding benzoyl peroxide and a preservative to the solution; 5) mixing and milling the product until smooth; and 6) adjusting the pH of the product to 3–5 with a base.

In relation, six-week clinical studies of some 567 patients in India were conducted to assess the efficacy and irritation potential of the 4% BPO cream in a hydrophase base compared with the same percentage of powder suspension BPO cream for the treatment of Acne vulgaris.12 The patients were evaluated at baseline and at 1, 2, 4 and 6 weeks. Patients also rated observed improvements and any adverse effects. Dermatologist assessments showed that by the end of week six, 85.6% of the individuals experienced good to very good treatment effects. Side effects profiling revealed that 53.8% of patients did not show any irritation, whereas only 11.6% showed moderate to severe irritation. In addition, 53.8% of patients did not report any irritation, 41.4% reported some irritation, and only 4.8% reported troublesome irritation.

A “satisfactory” response from patients was reported as early as two weeks, and most patients reported a “very satisfactory” response after six weeks and were willing to continue the treatment. This supports the theory that the hydrophase formulation in products helped to enhance efficacy and decrease the irritation associated with the use of BPO. Similar results on the same test product in both leave-on and wash-off forms were observed by Weinberg,1 including the reduction of P. acnes and decrease in both inflammatory lesions/irritation and emergence of antibiotic-resistant P. acnes strains, in comparison with other BPO preparations. As previously mentioned, since the effect of BPO on P. acnes is a direct toxic effect rather than antibiotic in nature, resistance does not occur and has never been reported. The authors therefore conclude that the low irritancy of this product is related to the unique delivery vehicle containing DMI, which dissolves BPO crystals. Another US patent explored the use of a different solvent system to solubilize BPO14 containing a member of the group consisting of aryl esters of both benzyl alcohol and benzoic acid to provide a stable peroxide solution. This system, also including benzyl benzoate and DMI, was developed commercially in a product lineb including a three-step system of a cleanser and pore therapy toner containing 2.0% salicylic acid, and an anhydrous serum gel with 5.0% BPO.

The marketer conducted various clinical studies, the results of which were presented and/or published at various conferences and in several journals.15–22 Using scanning electron microscopy, Spellman et al. showed that the solubilized 5.0% BPO serum did not leave visible BPO crystals on skin. In comparison, the traditional BPO products showed crystalline powder, clearly deposited on the skin.16 Overall, the clinical studies concluded that solubilized BPO products increased the follicular penetration of BPO, improved P. acnes kill rates and clinical efficacy, and improved tolerability.15 The solubilized BPO acne treatment systems demonstrated enhanced penetration of BPO into the sebaceous follicles and, as part of a specific regimen, appears to offer advantages over the traditional combination of BPO and clindamycin with respect to efficacy and comfort to skin. 17, 18

BPO Solubility: Physical Principles

A comparison of a traditional BPO crystalline powder suspensionc and two solublized BPO formulations is shown in Table 1. The ingredients listed were taken from commercial product labels. The traditional formula uses neutralized carbomer and hydroxypropyl methylcellulose to suspend a 10% BPO formula.

The reason this formula was chosen is that it represents the conventional approach to suspending powder by use of polymers such as carbomers and hydroxypropyl. Polymers are critical to stabilizing powder BPO in the formulas for longer shelf life. In general, this suspension formula poses some whitening on the skin from crystalline BPO and needs several rubs to disperse it.

The other two formulas included solubilized BPO; they did not impart whitening on the skin and instead gave more emollient and moisturizing effects. The solvent dimethyl isosorbide was used in the productsa with several other common skin sensory ingredients such as cetyl and stearyl alcohol and simethicone. It is interesting to note that alpha hydroxy acid and sodium pyrollidone carboxylate were not used in the formulas, which are part of hydrophase claim in patent.12 Both dimethyl isosorbide and benzyl benzoate solvents were used in the solubilized gel creamb; this anhydrous formula takes a different approach at stabilizing solubilized BPO in that the continuing phase is thickened by silicac.


It has taken several decades for the industry to realize that improving the solubility of BPO can improve its efficacy and decrease irritation. However, these challenges can be rationalized in that BPO is a strong oxidizing agent, and solubilized BPO would thus be more reactive than its crystalline powder. It is also challenging to make products that are stable for commercial use and to find adequate solvents since BPO is not soluble in most. Reviewing the structures of benzyl benzoate and dimethyl isosorbide—the only solvents known to successfully solubilize BPO—they are similar to BPO (see Figure 2), which follows the rule of “like dissolves like.” These two solvents are less common and therefore more expensive, in addition to being patent-protected. Such technologies are therefore only used in prescription and high-end products. The testing of more solvents based on the “like dissolves like” rule could assist the industry in discovering other effective, lower cost solvents for BPO in the future.

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Table 1. BPO Formula Ingredients Comparison

Table 1. BPO Formula Ingredients Comparison

A comparison of a traditional BPO crystalline powder suspensionc and two solublized BPO formulations is shown in Table 1.

Figure 1. Structure of benzoyl peroxide

Figure 1. Structure of benzoyl peroxide

The structure of BPO, shown in Figure 1, is nearly symmetrical and non-polar, and is poorly soluble in water.

Figure 2. Solvents that can dissolve BPO

Figure 2. Solvents that can dissolve BPO

Reviewing the structures of benzyl benzoate and dimethyl isosorbide—the only solvents known to successfully solubilize BPO—they are similar to BPO (see Figure 2), which follows the rule of “like dissolves like.”

Footnote (CT1107 Sun)

a Brevoxyl-4 and Brevoxyl-8 are registered trademarks of Steifel, a GSK Co.
b The CLENZIderm M.D. product line is manufactured by Obagi Medical Products.
c Clean & Clear is a registered trademark of Johnson & Johnson Consumer Companies, Inc.

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